steel billet

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Sponge Iron

What is iron ingot?

One of the newest and most modern methods of producing steel ingots is the use of induction melting furnaces. Currently, many European countries use induction furnaces to melt metals and produce steel.

These furnaces use electric current to melt scrap iron or metal ingots, and the resulting molten material is produced in the form of steel ingots after being discharged into molds. The steel billet prepared by this method is used in the factory to produce all kinds of bars, corners, studs. The remarkable thing about induction furnaces is its very high melting speed compared to fossil furnaces (rotary furnaces). Among other advantages of induction furnaces compared to old furnaces, we can mention much less space occupation, no environmental pollution, very high efficiency and very easy operator. Induction furnaces are produced in various capacities from low to high tonnage, which makes this new industry applicable on a workshop to factory scale. Of course, it should be mentioned that in the case of high-capacity furnaces, continuous steel billet lines can be used. In this method, the molten material produced from the induction furnace is transferred to the continuous casting line and the billet is removed in long sizes. The use of induction furnaces due to the high speed of operation has also expanded in the parts manufacturing industry, so that many casting and parts production units are replacing old furnaces with induction furnaces, which plays an important role in increasing the profitability of these units. It is vital.

Table

Chemical composition (chemical formula) of sponge iron

Sponge iron is from the direct reduction of iron ore (Direct Reduced Iron). By iron ore, it means the pellet that oxygen is removed during direct reduction without the need to melt iron ore. The appearance of sponge iron is spherical pieces. Porous pellet) that has a spongy appearance, which is why it is called sponge iron. Sponge iron has a high grade of iron, which is more popular today due to the lack of iron waste and the increase in its price, as well as environmental problems.
The grade and amount of iron in sponge iron is between 84 and 95%. The high grade of sponge iron makes it a suitable source for iron and steel production. As mentioned, sponge iron is obtained from the recycling of natural or processed iron mineral that has not reached the melting temperature. Iron ore recovery in Iran is often done using Midrex technology. Sponge iron is from the direct reduction of iron ore (Direct Reduced Iron). Iron ore refers to the pellets that are produced during immediate recovery without the need to melt iron ore. , its oxygen is removed.. The appearance of sponge iron is in the form of porous spherical pieces that have a spongy appearance, which is why it is called sponge iron. Sponge iron has a high grade of iron, which is more popular today due to the lack of iron waste and the increase in its price, as well as environmental problems.
The grade and amount of iron in sponge iron is between 84 and 95%. The high grade of sponge iron makes it a suitable source for iron and steel production. As mentioned, sponge iron is obtained from the recycling of natural or processed iron mineral that has not reached the melting temperature. Iron ore recovery in Iran is often done using Midrex technology. Sponge iron is from the direct reduction of iron ore (Direct Reduced Iron). Iron ore refers to the pellets that are produced during immediate recovery without the need to melt iron ore. , its oxygen is removed.. The appearance of sponge iron is in the form of porous spherical pieces that have a spongy appearance, which is why it is called sponge iron. Sponge iron has a high grade of iron, which is more popular today due to the lack of iron waste and the increase in its price, as well as environmental problems.

What is Sponge Iron?

product namesizeStandardPrice
 Length (m)Cross Section (mm2)Ghost 16523EN 10025-2ASTM A31 
Square Billet6 – 12100, 125, 150, 200, 250St3sp, St4sp, St5spS235JR, S275JR, S355J2AH 36Call
Rectangular Billet (Slab)3.7 – 12170*1030, 250*1030St3spS275JR, S355JR, S355J2A 36Call

Buy sponge iron

Buying sponge iron is one of the most controversial topics in the field of iron and steel and alloy sheets. Companies may mainly face problems to buy sponge iron. Steel and alloy production companies have to buy the sponge iron they need from other companies. The purchase of sponge iron is carried out at the daily price and in accordance with the global selling price.
Some companies and factories producing steel and hot steel sheets produce their own sponge iron. In fact, it is very cost-effective for steel and alloy sheet companies to buy iron ore and convert it into sponge iron in their induction furnaces, and then make steel alloys in the steel production department. But in many steel companies, this does not happen.
Currently, many sponge iron manufacturing companies sell this product through internet websites. In these sites, you can inquire about the price of buying and selling sponge iron directly, and then make a transaction.

Application of sponge iron in casting

Sponge iron has various uses in steel and foundry industries. Sponge iron can be used as a suitable substitute for scrap iron and blast furnace or electric arc. Sponge iron is used as a raw material in steel and iron smelting and casting industries so that there is no need to prepare scrap iron and scrap iron.
In the last few years, due to the increase in the price of iron, the lack of scrap iron in the market is felt strongly. In addition, as in the past, steel and iron sheets are no longer produced in large iron smelting complexes and steel industries. Large and small complexes have been created that do almost the same work as iron smelting and industries. This can reduce the amount of iron scrap in the market.
Sponge iron is widely used in the production of wrought or rolled iron. In steel production complexes, sponge iron is poured into blast furnaces and used as the main material for steel sheet production.

Buy sponge iron

Buying sponge iron is one of the most controversial topics in the field of iron and steel and alloy sheets. Companies may mainly face problems to buy sponge iron. Steel and alloy production companies have to buy the sponge iron they need from other companies. The purchase of sponge iron is carried out at the daily price and in accordance with the global selling price.
Some companies and factories producing steel and hot steel sheets produce their own sponge iron. In fact, it is very cost-effective for steel and alloy sheet companies to buy iron ore and convert it into sponge iron in their induction furnaces, and then make steel alloys in the steel production department. But in many steel companies, this does not happen.
Currently, many sponge iron manufacturing companies sell this product through internet websites. In these sites, you can inquire about the price of buying and selling sponge iron directly, and then make a transaction.

Buy sponge iron​

Buying sponge iron is one of the most controversial topics in the field of iron and steel and alloy sheets. Companies may mainly face problems to buy sponge iron. Steel and alloy production companies have to buy the sponge iron they need from other companies. The purchase of sponge iron is carried out at the daily price and in accordance with the global selling price.
Some companies and factories producing steel and hot steel sheets produce their own sponge iron. In fact, it is very cost-effective for steel and alloy sheet companies to buy iron ore and convert it into sponge iron in their induction furnaces, and then make steel alloys in the steel production department. But in many steel companies, this does not happen.
Currently, many sponge iron manufacturing companies sell this product through internet websites. In these sites, you can inquire about the price of buying and selling sponge iron directly, and then make a transaction.

Application of sponge iron in casting

Sponge iron has various uses in steel and foundry industries. Sponge iron can be used as a suitable substitute for scrap iron and blast furnace or electric arc. Sponge iron is used as a raw material in steel and iron smelting and casting industries so that there is no need to prepare scrap iron and scrap iron.
In the last few years, due to the increase in the price of iron, the lack of scrap iron in the market is felt strongly. In addition, as in the past, steel and iron sheets are no longer produced in large iron smelting complexes and steel industries. Large and small complexes have been created that do almost the same work as iron smelting and industries. This can reduce the amount of iron scrap in the market.
Sponge iron is widely used in the production of wrought or rolled iron. In steel production complexes, sponge iron is poured into blast furnaces and used as the main material for steel sheet production.

Buy sponge iron

Buying sponge iron is one of the most controversial topics in the field of iron and steel and alloy sheets. Companies may mainly face problems to buy sponge iron. Steel and alloy production companies have to buy the sponge iron they need from other companies. The purchase of sponge iron is carried out at the daily price and in accordance with the global selling price.
Some companies and factories producing steel and hot steel sheets produce their own sponge iron. In fact, it is very cost-effective for steel and alloy sheet companies to buy iron ore and convert it into sponge iron in their induction furnaces, and then make steel alloys in the steel production department. But in many steel companies, this does not happen.
Currently, many sponge iron manufacturing companies sell this product through internet websites. In these sites, you can inquire about the price of buying and selling sponge iron directly, and then make a transaction.

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